Lub hauv paus rau phau ntawv
Multi - txheej sintered stainless hlau lim tau raug lees paub tias yog ib qho ntawm cov ntaub ntawv uas muaj kev siv nyob rau hauv cov tshuab kev lag luam niaj hnub. Nws cov kev ua tau zoo - muaj zog dua, lub neej ua kom txaus siab, thiab cov kev pabcuam ntev los ntawm cov txheej txheem kev tsim khoom zoo.
Tom qab cov khoom tiav tiav kev ua tiav cov txheej txheem uas muaj kev xaiv raw, lub zog} 1}}} Txhua kauj ruam yuav tsum ua tib zoo tswj hwm kev sib txawv hauv PETROCHEMICE reactors xws li cov khoom siv petrochemical xws li cov tshuab hluav taws xob tsis zoo, thiab tshuab tshuab hluav taws xob siab}}}}}}} kev siv tshuab hluav taws xob.
No sub - Tsab ntawv tshawb nrhiav tusUa tiav Kev Raug Kev Ua Haujlwm, Cov Qauv Tsim, Cov ntsiab lus tseem ceeb, Kev kuaj xyuas cov qauv, thiabCov Tswv Yim Tswj Cov Tswv Yim Zooneeded to produce stable, reliable, and high-performance multi-layer sintered stainless steel filter mesh.

Nyeem ntxiv:Dab tsi yog mult - txheej sintered stainless hlau lim mesh?
1. Cov ntaub ntawv raw thiab tsim qauv nyob tom qab -}} txheej sintered mesh
1.1 Stainless hlauCov qib siv tau siv rau sintered mesh
Cov kev ua tau zoo ntawm sintered mesh nyob ntawm ntau ntawm cov qib stainless siv. Cov neeg xa khoom feem ntau muaj cov hom tshuaj tiv thaiv ntau yam kom tau raws li kev lag luam - txoj cai.
Hom Hom Me Nyuam Txawv:
|
Teem nqi |
Cov yam ntxwv |
Cov Kev Siv Raug Raug |
|
304 |
Txheem corrosion tsis kam; ua hauj lwm |
Kev Pom Cov Dej Dav Hlau |
|
Zoo dua corrosion tsis kam, cov pa roj av tsawg, cov tshuaj pleev tau zoo heev |
Tshuaj lom neeg ua yeeb yam, cov chaw ua tshuaj, tsev txwv av ib puag ncig |
|
|
310S |
High - kub kuj (tsawg dua los yog sib npaug nrog 1100 degree) |
Thermal oxidizers, pom cov roj kub kub |
|
904L |
Ultra - high corrosion resistance, muaj zog tiv thaiv cov acids |
Petrochemical reactors, sulfuric acid ntau lawm quav |
|
Duplex 2205/2507 |
Siab zog, cov tshuaj chloride siab |
Offshore, Desalination |
|
Hastelloy, Monel, Inconel |
Huab heev thiab kub ua |
Aerospace, nuclear, kev tshuaj lom heev |
316L yog cov qhab nia siv feem ntau vim tias nws muab qhov zoo tshaj plaws sib npaug ntawm corrosion tsis kam, weldability, lim huv, thiab tus nqi.
1.2 Lub luag haujlwm ntawm txhua txheej hauv mult- txheej mesh
Multi - txheej sintered mesh yog txhob txwm tsim yog li ntawdTxhua txhua txheej ua rau muaj kev ua haujlwm tshwj xeeb engineering.
Raug 5-txheej teeb tsa:
|
Daim tawv |
Lub luag hauj lwm |
Kev Tsim Qauv |
|
Txheej Txheem Tiv Tes (1) |
Tiv thaiv cov lim lim los ntawm kev ua paug |
Zam kev txhaws txhaws lossis deformation nyob rau hauv ntws |
|
Lim Txheej (2T) |
Txhais cov kev ntsuas ntsuas micron |
Tub ntxhais ua haum txheej, feem ntau 5-40 μm |
|
Didusion Txheej (3rd) |
Txhawb cov lim lim thiab faib cov kev ntxhov siab |
Ua kom muaj kev sib txuam nrog cov khoom sib xyaw thiab cov tshuab hluav taws xob ruaj khov |
|
Txhawb Txheej (4th) |
Muab zog loj |
Tiv thaiv kev sib tsoo hauv txoj kev ntxhov siab |
|
Txhawb txheej (5th) |
Ntxiv rigidity rau cov duab / sib sau |
Ua kom muaj kev ruaj khov rau cov thooj voos kheej kheej, discs, hlab |
Txhua txheej yog xaiv raws li:
Pom precision yuav tsum muaj
Muaj zog yuav tsum tau ua
Flow tus nqi
Cia siab tias yuav muaj kev sib kis
Kev tu txoj kev (backashing, tshuaj ntxuav tshuaj, ultrasonic)
Cov kev sib xyaw sib txawv tshwm sim hauv cov ntsiab lus zoo rau precision pom, roj diffusion, catalalt khaws cia, lossis ntws sib luag.
1.3 Cov Txheej Txheem Txheej Txheej Txheem
Thaum lub 5-txheej mesh yog cov qauv feem ntau, cov ntawv thov tshwj xeeb xav tau kev cai tsim:
Piv txwv:
1.3-txheej mesh- Lub teeb yuag, haum rau kev lim tiam dav dav
2.6-7 txheej meshes- rau kev kub siab lossis zoo pom (<2 μm)
3.Hlau Fibery) Mesh Composite- rau ultra - precome particle
4.Perforated hlau + Ntau- txheej mesh- rau kev nce tshuab zog
5.Ob Txheej Txheej- Rau multi - theem theem kab sib cais
Txhua txoj kev cai tsim kev cai xav tau kev ua tib zoo engineering rau kev sib npaug permeability, lub zog, thermal kuj zoo tshaj plaws.

2. Kev Tsim Ua Haujlwm Workflow ntawm Ntau -} txheej sintered stainless hlau mesh
Kev Tsim Txiaj Ntseg Sintered Mesh yog multi - kauj ruam, precision-} tswj cov txheej txheem. Hauv qab no yog kev tawg tag nrho ntawm txhua qib loj.
2.1 Kauj Ruam 1 - ruaj mesh Xaiv thiab Kev Tshuaj Xyuas
Ua ntej sib dhos, knitted coj los yog woven hlau mesh raug kuaj xyuas:
Hlau voos Kev Zam Txim
Weave sib xws
Nto qhov tsis xws luag
Kev nyiam huv thiab kev raug tshem tawm ntawm cov roj
Cov Ntawv Pov Thawj Khoom Kev Ncaj
Cov ntxig tsis zoo tsis tuaj yeem siv vim tias kev cuam tshuam lossis cov hlau distortion cuam tshuam sintering cov txiaj ntsig.
2.2 Kauj {2 - precision faccing
Txawv cov txheej txheem sib txawv yog muab tso ua ke hauv kev txiav txim ncaj qha rau ntawm ib lub rooj sib dhos.
Kev Tsim Kho Kev Tsim Khoom Siv Egineering:
Txheej txheej yuav tsum muaj kev vam meej
Tsis muaj folding, yoj tsim, lossis wrinkles
XOOM paug ntawm txheej
Kev superposition tiag ntawm txhua qhov chaw
Txawm tias cov tsis ua haujlwm me me tuaj yeem txo cov kev sib txuam pore lossis lub zog ua kom muaj zog.
2.3 Kauj Ruam 3 - Lub tshuab nqus tsev sintering (cov txheej txheem tseem ceeb)
Sintering yog ua nyob rau hauv lub siab - kubLub Tshuab Cua SovlossisKev Tiv Thaiv Cov Khoom Cua Sov Cua Sov.
Cov xwm txheej zoo li:
Kub:1100-1380 Qib, nyob ntawm alloy
Lub Tshuab Nqus Teb:10⁻³-10⁻⁵ PA
Cov Cua Sov Cua Sov: Tshuaj tswj kev tiv thaiv kev poob siab
Lub Sijhawm Tuav:60-180 feeb
Kev Tswj Lub Cav Cua Txias
Yuav muaj dab tsi tshwm sim thaum Sinining?
Atomic Diffusiontshwm sim ntawm cov ntsiab lus sib chwv ntawm cov xov hlau
Hlau chaw fuse, tsim cov hlau me ntawm daim ntawv cog lus
Txheej ua ib txoj kev sib koom ua ke, cov khoom hlau tawv hlau
Pores tswj qhov loj me thiab cov duab
Kev kho tshuab zog ua rau muaj kev nce ntxiv
Sintering cov txheej txheem yog lub luag haujlwm rau:
Ruaj khov ua hauj lwm ruaj khov
Muaj Zog Compressive Zog
Conwash Muaj Peev Xwm
Ntev cov khoom siv nyiaj

2.4 Kauj Ruam 4 -} rolling thiab calibrating Thickness
Tom qab Sinining, lub mesh tuaj yeem muaj tuab me ntsis tsis xwm yeem.
Rolling Mill Presses cov khoom siv rau:
Ua tiav cov khaub ncaws tuab
Txhim Kho Kev Zoo Nkauj
Txhim kho Pore xwm yeem
Ua kom zoo heev Fleet
Rolling yuav tsum tau ua tib zoo tswj: ntau dhau siab tuaj yeem cuam tshuam qhov hws.
2.5 kauj ruam {5 -} Txiav thiab shaping
Nyob ntawm daim ntawv thov kawg, sintered mesh tuaj yeem ua raws li:
Daim ntawv
Discs
Daim thooj voos kheej
Lub cav
Lim cartridges
Customized geometries
Cov txheej txheem txiav suav nrog:
Laser txiav
Kev tso dej txiav
Hlau Edm
Cov Neeg Kho Tshuab
Txhua qhov txheej txheem yuav tsum zam kev tawg paj lossis kev puas tsuaj kub.
2.6 Kauj Ruam 6 -} vuam thiab sib dhos
Sintereded Mesh Cheebtsam feem ntau yuav tsum tau vuam los ua:
Lub cev lim
Tus saib xyuas
Ntau -} txheej tsev
End - Lub rooj sib tham CAP
Cov txheej txheem vuam:
Tig Vuam(feem ntau muaj)
Laser Vuam(siab precision)
Plasma Vuam(rau cov tuab tuab)
Welds yuav tsum xyuas kom meej:
Roj - nthe lossis kua -} nruj salding
Tsis muaj kev paug
Tsis muaj kev distortion ntawm pore cov qauv

2.7 kauj ruam {{7 -}}} cleaningeasing, degrees, thiab kev kho deg
Kev ntxuav huv yog qhov tseem ceeb kom tshem tawm:
Roj
Sintering nyob rau
Oxides
Hmoov av thiab hlau nplua
Cov Qauv Kev Tu Siab:
Acid pickling
Kev ntxuav cov alkaline
Kev ntxuav elec electrolytic
Kev Tu Tshuab Ultrasonic
Passivation (rau txhim kho corrosion tsis kam)
3. Tswjhwm xyuas thiab tshuaj ntsuam xyuas cov qauv
Kev tswj kom zoo kom ntseeg tau txhua pob raws li kev ua haujlwm engineering uas yuav tsum tau ua.
3.1 qhov tseeb thiab cov ntsuas tuab
Cov tsis tseem ceeb:
Tag Nrho Cov Ntawv Thickness
Thickness uniformity
Huv
Tev rau kev ua kev cai
Precision Soj Ntsuam Siv:
Micrometers
Optical Thuab Yuab Sensors
Nto Cov Florness Kuaj Platforms
3.2 Pore loj thiab pom kev ntsuas qhov tseeb
Pom qhov tseeb yog qhov tseeb siv:
Npuas taw tes kuaj
Kev Kuaj Huab Cua Pa
Mercury Porosimetry
Particle kev sim ua haujlwm ua haujlwm
Cov kev xeem no ua kom ntseeg tau:
Yog Micron Kev Ntsuam Xyuas
Uniform Pore faib
Tsis muaj blockage lossis deformation
3.3 lub zog kho zog thiab siab tiv thaiv kev kuaj
Kev ntsuam xyuas muaj xws li:
Lub zog tensile
Compressive lub zog
Tawg ceev
Dabtsi Yog Khoov Kuj
Qeeb zog tsis kam
Cov kev ntsuas no kom muaj kev ruaj khov nyob rau hauv high -} pa ib puag ncig.

3.4 corrosion tsis kam thiab tshuaj ntsuam xyuas kev soj ntsuam xyuas
Corrosion kev soj ntsuam suav nrog:
Kev Ntsuas Cov Ntsev
Acid / alkali kuaj
Chloride Kev Ntsuas
High -} qhov kub thiab txias
Cov kev paub tseeb rau cov tshuaj thiab kev lag luam marine.
3.5 Vuam Kev Soj Ntsuam Zoo
Txoj kev soj ntsuam:
Zas kev kuaj xyuas (DPI)
X - duab ci lossis CT Weld Kev Ntsuam Xyuas
Kev Saib Xyuas Kev Pom
Kev ntsuam xyuas xau
Welds yuav tsum nyob ruaj khov yam tsis muaj kev sib cuam tshuam tus qauv Pore.
4. Engineering -} Cov qib kev txiav txim siab qib
4.1 Xaiv Qhov Kev Ntsuas Micron uas Tsim Nyog
Kev xaiv Micron yog nyob ntawm:
Qhov loj me me faib
Txaus tus nqi yuav tsum tau
Siv tau siab siab poob
Av - tuav lub peev xwm kev cia siab
Piv txwv:
|
Daim ntawv thov |
Yuav Tsum Micron |
|
Kev roj sib txawv |
0.5–10 μm |
|
Roj Roj Kev Pom Zoo |
10–25 μm |
|
Polymer mlt lim |
10–100 μm |
|
Catalyst tseem cia |
10–40 μm |
|
Tshuaj Siv Tshuaj Phaj |
2–20 μm |
4.2 siab & ntws laij
Qhov tseem ceeb Engineering yam:
Darcy permeability
Siab poob cov coefficient
Reynolds tus lej rau kev ntws los ntawm cov xov xwm ntxeem tau
Engineers yuav tsum muaj npe rau:
Kua viscosity
Qhov System Siab Txwv
Kub -}} induced kua tus cwj pwm

4.3 Xaiv raws cov qauv ntxuav
Tus qauv tsim yuav tsum txiav txim siab seb lub taub lim yuav raug ntxuav los ntawm:
Rov khob
Rov qab ntws
Kev Tu Tshuab Ultrasonic
Tshuaj Tu Mob
Chav kom tsis muaj menyuam
Rau cov kab ke nrog cov voj voog tu cycles nquag, cov qauv txhawb nqa tau zoo.
4.4 Xaiv cov khoom siv raws li ib puag ncig
Piv txwv:
Acidic tshuaj → Acidic Muaj 316L / 904L / Hastelloy
Chlorides → Duplex 2507
Kev kub siab tshaj plaws → 3ss / Inconel
Muaj zog oxidizers → monel / haastelloy
4.5 Xaiv cov qauv qauv
Cov duab sib txawv muab cov laj thawj sib txawv:
|
Lub cev |
Engineering Lub Hom Phiaj |
|
Lub cylindrical |
Lub siab av {{{} tuav peev muaj peev xwm, rov qab yooj yim |
|
Kev |
Kev khiav kub siab, ua ntej - teb |
|
Daim Duab Disc |
Kev Pom Kev Zoo Li Qub, Roj Kev Txom Nyem |
|
Multi - txheej txheej cartridge |
Tsis sib zog nqus pom, kev kub siab |
5. Hom tsis xws luag, hom tsis ua tiav, thiab kev tiv thaiv kev ntsuas
Txawm hais tias siab - zoo sintered mesh tuaj yeem ua tsis tau yog tsim nyog tsim lossis tsim.
5.1 Cov Tsis Txaus Siab
|
Qho puas |
Kev kom |
Kev tiv thaiv |
|
Tus poj niam deformation |
Ntau dhau sintering kub |
Precise rauv taws tswj |
|
Txheej sib cais |
Cov Stating tsis zoo / Vuam |
Txhim Kho Cov Txheej Txheem Los Ua Si |
|
Tawg pleb |
Ceev ceev lossis tshuab kev ntxhov siab |
Tswj Rauv Ua Si Loj |
|
Tsis huv |
Dirty Raw Mesh |
Ua ntej - ntxuav thiab degreiting |
|
Kev sib koom ua txhaum |
Tsis txaus diffusion |
Kho Lub Sijhawm Sintering / Kub |
5.2 Cov qauv tsis ua tiav hauv kev siv
Raug swb:
Clogging los ntawm cov kua dej tsis sib haum
Corrosion los ntawm tsis tsim nyog xaiv
Siab vau vim yog tsis txaus txheej
Weld Beakage
Qaug zog tawg los ntawm kev vibrations
5.3 Tiv Thaiv Kev Ntsuas
Xaiv kom raug Alloy
Ua raws li kev txwv
Siv maj mam hloov
Huv si tsis tu ncua
Zam kev tawm tsam huab cua sov
6. Cov ntawv thov piv txwv ua qauv qhia lub luag haujlwm ntawm kev tsim khoom zoo
6.1 petrochemical reactors
High - kub (400-700 Degree) catalalt pom kev yuav tsum tau:
Meej pore loj
Siab tiv tsis tau
Tshuaj Muaj Peev Xwm
Lub Neej Muaj Kev Pab Ntev
Multi - txheej saws ua tau raws li cov cai no vim yog kev sib tham thiab muaj zog thermal kuj.
6.2 polymer mlt lim
Cov nyom:
Nplaum nplaum, siab -} viscosity kua
Kev khiav hauj lwm siab kub
Huab Huv Gradients
Sintered Mesh muab:
Kev ntsuas Micron ruaj khov
Du nto rau kev ua kom zoo
Ntev -} lo lus kev ncaj ncees
Cov yam ntxwv backwash zoo heev
6.3 AERPACACE hydraulic Systems
Cov Roj Roj Hydraulic Siv:
Xoom tsis muaj nuj nqis
Yog li micro - teb pom
Kuj mus rau kev co thiab poob siab
Kev tsim khoom tau zoo ntawm sintered mesh ua kom ua tau zoo sib xws nyob rau hauv huab cua.

Tag
Kev ua tau zoo ntawm ntau - txheej sintered stainless hlau lim ntawm nws cov ntsiab lus tshwj xeeb, thiab tswj kev ntsuas nruj. Txhua kauj ruam - los ntawm alloy xaiv rau txheej stacking, rollding, vuam, thiab kev tshuaj ntsuam-}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}} yuav yuav tsum tau tua nrog qhov tseeb.
Vim tias cov kev ua tau zoo no, ntau - txheej sintered mesh tau dhau los ua cov khoom siv rau kev lag luam uas yuav tsum:
Siab Zog
Yog thiab ruaj khov pom
Lub Neej Muaj Kev Pab Ntev
Kev lom neeg thiab cua sov kuj
Mechanical reliability
Kev huv thiab rov muaj peev xwm
Ua ke, kev tsim khoom ua haujlwm ua haujlwm thiab cov kws tsim txua cov ntsiab lus kom paub tseeb tias cov kws ua vaj ntxwv ua tiav cov lus qhia tau muaj dua, thiab muaj kev ntseeg siab, thiab siab} Kev Ua Haujlwm Pom Niaj hnub no.

